Investigations on a directly coupled piezoactuated tool feed system for micro electro discharge machine

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Investigations on a directly coupled piezoactuated tool feed system for micro electro discharge machine

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A directly coupled piezoactuated tool feed mechanism is proposed and a prototype micro-electrodischarge machine (micro-EDM) is developed. The piezoactuator is used to feed the tool and also to sense the tool displacement from a reference position. The hysteresis behavior of the piezoactuator is also incorporated through an electromechanical model for estimating the actual tool displacement. Simulation results for piezoactuator displacement are compared with the experiment and a maximum error of 15% was observed. Further, in order to control the tool feed rate during machining, a tool feed controller based on the gap voltage feedback is developed.